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Customer Success Stories

Forklift Safety & Collision Avoidance System for Ford

Forklift Safety & Collision Avoidance System for Ford

At Ford's 65,000 m² production and transportation facility, Trio Mobil implemented an advanced forklift safety and collision avoidance system across 81 forklifts and 60 designated zones. The solution combines pedestrian proximity detection, two-stage speed reduction, zone-based speed control, visual and audible alerts, and operator access control. Pedestrian tags help detect high-risk forklift-pedestrian interactions, while smart zones automatically reduce forklift speed in designated areas such as intersections and narrow aisles. LED floor warnings and smart door integrations further improve awareness and help prevent collisions. The exceptional success of this initiative was recognized globally, winning the prestigious HSE Competition's best practice award.

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Forklift Safety System and RTLS for Unilever

Forklift Safety System and RTLS for Unilever

Unilever, a global FMCG leader, implemented a comprehensive suite of solutions, including Trio Safe, FleetBridge, RTLS, and the Lone Worker Safety System. In addition to 549 RTLS anchors and 58 jammers, 777 pedestrians were equipped with tags. 56 forklifts and reach trucks, as well as 59 pallet trucks, were installed with state-of-the-art forklift safety sets in a total of 14 facilities. Trio Mobil's UWB technology spearheaded proactive forklift safety measures, significantly reducing accident risks and enhancing safety in critical zones. These innovations also effectively addressed cold storage challenges, notably enhancing lone worker safety through real-time traceability.

Forklift and Pedestrian Safety Systems for Haier

Forklift and Pedestrian Safety Systems for Haier

Haier, a prominent home appliances manufacturer, operates production facilities and bustling warehouses. To address safety concerns, 15 forklifts were equipped with safety sets, while 50 personnel had pedestrian safety tags. Employing advanced UWB technology, this comprehensive strategy includes forklift-forklift and forklift-pedestrian safety systems. The system enhances safety through audiovisual alarms, reducing near-miss incidents, improving operational efficiency, and lowering costs. Haier's proactive measures mark a significant leap toward a safer, more efficient industrial environment.

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Forklift Safety and Pedestrian Collision Avoidance for ABB

Forklift Safety and Pedestrian Collision Avoidance for ABB

ABB, a global industrial technology leader with over 130 years of innovation, implemented a layered forklift safety framework to strengthen operational control across shared work areas. The system provides real-time pedestrian proximity detection with visual and audible alerts, while automated speed limitation supports controlled forklift movement when defined distance thresholds are reached. In multi-equipment areas, close-range forklift interactions trigger immediate alerts, particularly in blind-spot conditions. Fixed zone anchors at doorways, transition points, and high-traffic intersections gradually limit forklift speed. All safety interactions are centralized in the Trio Mobil platform, providing clear visibility into safety-critical events and supporting safer day-to-day operations.

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Forklift Pedestrian Safety Systems for Beko

Forklift Pedestrian Safety Systems for Beko

Beko, a global industry leader operating in 9 countries across 35 production sites, with a dedicated workforce of 45,000 employees, recognized the need to elevate safety and efficiency across their extensive operations. To achieve this, a comprehensive set of solutions was implemented featuring 26,000 pedestrian tags, 1,000 forklift safety sets, and 1,800 zone-based deceleration points. This project, the largest forklift safety initiative by Trio Mobil with a multi-country rollout, not only enhanced safety but also significantly improved operational efficiency. By effectively managing forklift operations and pedestrian safety, Beko experienced a remarkable reduction in near-miss incidents and enhanced employee satisfaction.

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Forklift Safety and RTLS at Mercedes-Benz

Forklift Safety and RTLS at Mercedes-Benz

Mercedes-Benz implemented Trio Mobil's UWB-based forklift safety and RTLS solutions to improve both operational safety and production visibility. The forklift safety system helps prevent forklift-door collisions by detecting door status and automatically slowing approaching forklifts when required. In parallel, the RTLS infrastructure provides precise, real-time location data for vehicles throughout production. Location information is integrated with ERP and production management systems via API, enabling processes and KPIs to be digitally tracked without manual data entry. At the Mercedes-Benz Aksaray Factory, these technologies support safer forklift operations while digitizing end-of-line processes and enabling location-based automation across the production environment.

Forklift Safety Systems and RTLS for B/S/H

Forklift Safety Systems and RTLS for B/S/H

B/S/H has a dynamic 220,000 m2 factory area where pedestrians and forklifts are operating closely, creating potential safety hazards. To address these safety risks, a security system has been effectively implemented, encompassing 250 forklifts and over 1000 pedestrians to alert forklift operators and pedestrians when there is a dangerous proximity between each other. In addition, a zone-based forklift safety system is implemented at 250 zones to automatically slow down forklifts when they enter dangerous zones. Real-time location tracking systems were also implemented to cover a 60,000 m2 area for efficient operation management. This project now stands as one of the largest IoT-based forklift safety projects in Europe and Trio Mobil is chosen as the vendor for B/S/H.

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Forklift Safety and AI Risk Monitoring for TürkTraktör

Forklift Safety and AI Risk Monitoring for TürkTraktör

TürkTraktör, one of the most established industrial and agricultural manufacturers, implemented an AI-powered, multi-layered safety framework across its operations following a comprehensive risk assessment with Trio Mobil. The solution combines real-time pedestrian and vehicle detection, forklift speed control, and connected wearable technology to address risks across shared movement zones. Intelligent speed control supports safer forklift operation during proximity events and at gates, blind spots, and high-traffic intersections, while connected wearables provide emergency support for lone workers. Centralized through the Trio Mobil platform, safety teams gain visibility into near-miss events, exposure patterns, and risk hotspots, supporting a prevention-first approach to safer daily operations.

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Real-Time Video Analytics for Smurfit Kappa

Real-Time Video Analytics for Smurfit Kappa

Smurfit Kappa, a prominent player in the global sustainable packaging industry, has incorporated our state-of-the-art TRUE AI Real-time Video Analytics system to enhance security across their operations. A total of 88 TRUE AI cameras have been strategically placed to provide comprehensive coverage for their 8 facilities across Europe. These TRUE AI cameras employ tagless pedestrian detection to continuously monitor areas prone to danger. They promptly alert forklift operators with both visual and audible alarms whenever a pedestrian enters a predefined high-risk zone. Our distinctive approach which seamlessly blends IoT and AI technologies is chosen as the best practice and is followed by a multi-country rollout.

Forklift - Pedestrian and Lone Worker Safety Systems for Vaillant

Forklift - Pedestrian and Lone Worker Safety Systems for Vaillant

Vaillant Group employs over 12,000 individuals. The manufacturing areas within their facilities are frequently crowded and noisy, posing safety challenges. In response to these challenges, forklift safety systems featuring UWB technology are installed on 19 forklifts. Over 70 pedestrians have also been equipped with safety tags. In addition, forklift speed control system has been introduced, comprising 40 zone anchors. To enhance safety even further, a lone-worker safety system has been implemented to notify authorities if a lone worker remains immobile for a predefined period. The project yielded positive results, reducing material costs significantly and substantially decreasing near-miss incidents.

Machine Zone Safety and Forklift Safety for Dunapack

Machine Zone Safety and Forklift Safety for Dunapack

Dunapack adopted a cutting-edge machine zone safety assistance solution, harnessing advanced TRUE AI camera technology to detect pedestrians in dangerous areas and issue proactive alerts, effectively reducing potential risks within machine zones. In addition, the installation of 2 zone anchors automatically slow down forklifts in risky zones, complemented by 3 LED traffic lights to enhance forklift traffic management within the facility. This comprehensive solution has been chosen as the best practice worldwide for Dunapack. In addition to improved operational efficiency, Dunapack’s facilities experienced a remarkable reduction in near-miss incidents and a streamlined forklift traffic flow.

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Customer Success Stories

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