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Customer Success Stories

AI-Powered Forklift and Pedestrian Safety for Coca-Cola HBC

AI-Powered Forklift and Pedestrian Safety for Coca-Cola HBC

Coca-Cola HBC operates one of the largest beverage manufacturing and distribution networks across Europe and Africa. To strengthen workplace safety, the company deployed Trio Safe AI across 23 facilities in 11 countries, equipping more than 700 forklifts. Combining AI-powered detection, UWB-based proximity technology, and intelligent zone control, the solution helps improve visibility around high-risk forklift and pedestrian interactions while supporting a consistent, prevention-first safety approach across multiple operations.

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Forklift Safety and Pedestrian Collision Avoidance for ABB

Forklift Safety and Pedestrian Collision Avoidance for ABB

ABB, a global industrial technology leader with over 130 years of innovation, operates complex facilities where forklifts and pedestrians share active equipment zones. To address these proximity risks, a comprehensive layered safety framework was implemented — covering pedestrian detection, forklift-forklift collision avoidance, and zone-based speed limitation. Powered by UWB technology, the system triggers real-time audiovisual alerts on proximity and automatically controls forklift speed at high-traffic intersections and transition points. Centralized in the Trio Mobil platform, the solution significantly reduced near-miss incidents and strengthened day-to-day operational control across ABB facilities.

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Forklift Safety and AI Risk Monitoring for Türk Traktör

Forklift Safety and AI Risk Monitoring for Türk Traktör

Türk Traktör, one of Turkey's most established industrial and agricultural manufacturers, operates high-traffic production facilities where forklifts and pedestrians share complex work environments. To make invisible proximity risks visible in real time, a comprehensive safety framework was deployed — integrating forklift-pedestrian collision avoidance, AI-powered risk monitoring, and zone-based speed control. TRUE AI cameras detect pedestrians in high-risk areas and trigger proactive alerts, while UWB-powered zone anchors automatically slow forklifts at gates and high-traffic intersections. The solution significantly reduced near-miss incidents and strengthened a culture of continuous safety awareness across Türk Traktör operations.

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Forklift Safety System and RTLS for Unilever

Forklift Safety System and RTLS for Unilever

Unilever, a global FMCG leader, implemented a comprehensive suite of solutions, including Trio Safe, FleetBridge, RTLS, and the Lone Worker Safety System. In addition to 549 RTLS anchors and 58 jammers, 777 pedestrians were equipped with tags. 56 forklifts and reach trucks, as well as 59 pallet trucks, were installed with state-of-the-art forklift safety sets in a total of 14 facilities. Trio Mobil's UWB technology spearheaded proactive forklift safety measures, significantly reducing accident risks and enhancing safety in critical zones. These innovations also effectively addressed cold storage challenges, notably enhancing lone worker safety through real-time traceability.

Forklift and Pedestrian Safety Systems for Haier

Forklift and Pedestrian Safety Systems for Haier

Haier, a prominent home appliances manufacturer, operates production facilities and bustling warehouses. To address safety concerns, 15 forklifts were equipped with safety sets, while 50 personnel had pedestrian safety tags. Employing advanced UWB technology, this comprehensive strategy includes forklift-forklift and forklift-pedestrian safety systems. The system enhances safety through audiovisual alarms, reducing near-miss incidents, improving operational efficiency, and lowering costs. Haier's proactive measures mark a significant leap toward a safer, more efficient industrial environment.

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Digitizing Vehicle Production with RTLS at Mercedes

Digitizing Vehicle Production with RTLS at Mercedes

With the RTLS infrastructure established within the scope of the project, real-time location of all the vehicles produced was collected with high precision UWB technology. The indoor location of the vehicles was integrated into ERP system and other production management software via API, and all processes and KPIs were made digitally traceable. In case when the production plan is interrupted, the relevant units are automatically informed without the need for manual data entry, and the necessary flows are initiated. With the solution implemented in Mercedes Aksaray Factory, end-of-line operations have been completely digitized. Thus, a location based automation system has been launched using Trio Mobil IoT Platform and RTLS infrastructure.

Forklift Safety Systems and RTLS for B/S/H

Forklift Safety Systems and RTLS for B/S/H

B/S/H has a dynamic 220,000 m2 factory area where pedestrians and forklifts are operating closely, creating potential safety hazards. To address these safety risks, a security system has been effectively implemented, encompassing 250 forklifts and over 1000 pedestrians to alert forklift operators and pedestrians when there is a dangerous proximity between each other. In addition, a zone-based forklift safety system is implemented at 250 zones to automatically slow down forklifts when they enter dangerous zones. Real-time location tracking systems were also implemented to cover a 60,000 m2 area for efficient operation management. This project now stands as one of the largest IoT-based forklift safety projects in Europe and Trio Mobil is chosen as the vendor for B/S/H.

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Forklift - Pedestrian and Lone Worker Safety Systems for Vaillant

Forklift - Pedestrian and Lone Worker Safety Systems for Vaillant

Vaillant Group employs over 12,000 individuals. The manufacturing areas within their facilities are frequently crowded and noisy, posing safety challenges. In response to these challenges, forklift safety systems featuring UWB technology are installed on 19 forklifts. Over 70 pedestrians have also been equipped with safety tags. In addition, forklift speed control system has been introduced, comprising 40 zone anchors. To enhance safety even further, a lone-worker safety system has been implemented to notify authorities if a lone worker remains immobile for a predefined period. The project yielded positive results, reducing material costs significantly and substantially decreasing near-miss incidents.

Real-Time Video Analytics for Smurfit Kappa

Real-Time Video Analytics for Smurfit Kappa

Smurfit Kappa, a prominent player in the global sustainable packaging industry, has incorporated our state-of-the-art TRUE AI Real-time Video Analytics system to enhance security across their operations. A total of 88 TRUE AI cameras have been strategically placed to provide comprehensive coverage for their 8 facilities across Europe. These TRUE AI cameras employ tagless pedestrian detection to continuously monitor areas prone to danger. They promptly alert forklift operators with both visual and audible alarms whenever a pedestrian enters a predefined high-risk zone. Our distinctive approach which seamlessly blends IoT and AI technologies is chosen as the best practice and is followed by a multi-country rollout.

Real-Time Location Tracking System for Ford

Real-Time Location Tracking System for Ford

At Ford's 65,000 m2 production and transportation facility, introducing an advanced forklift security solution transformed operations. This project involved 81 forklifts and 60 designated zones, optimizing intralogistics efficiency and the implementation of real-time location tracking anchors. In addition, pedestrian tags have been provided to both plant personnel and truck drivers to enhance safety measures further. The real-time tracking of forklifts within the facility not only enhanced security but also led to a remarkable increase in productivity. The exceptional success of this initiative was recognized globally, winning the prestigious HSE Competition's best practice award.

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Forklift Pedestrian Safety Systems for Beko

Forklift Pedestrian Safety Systems for Beko

Beko, a global industry leader operating in 9 countries across 35 production sites, with a dedicated workforce of 45,000 employees, recognized the need to elevate safety and efficiency across their extensive operations. To achieve this, a comprehensive set of solutions was implemented featuring 26,000 pedestrian tags, 1,000 forklift safety sets, and 1,800 zone-based deceleration points. This project, the largest forklift safety initiative by Trio Mobil with a multi-country rollout, not only enhanced safety but also significantly improved operational efficiency. By effectively managing forklift operations and pedestrian safety, Beko experienced a remarkable reduction in near-miss incidents and enhanced employee satisfaction.

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Machine Zone Safety and Forklift Safety for Dunapack

Machine Zone Safety and Forklift Safety for Dunapack

Dunapack adopted a cutting-edge machine zone safety assistance solution, harnessing advanced TRUE AI camera technology to detect pedestrians in dangerous areas and issue proactive alerts, effectively reducing potential risks within machine zones. In addition, the installation of 2 zone anchors automatically slow down forklifts in risky zones, complemented by 3 LED traffic lights to enhance forklift traffic management within the facility. This comprehensive solution has been chosen as the best practice worldwide for Dunapack. In addition to improved operational efficiency, Dunapack’s facilities experienced a remarkable reduction in near-miss incidents and a streamlined forklift traffic flow.

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Customer Success Stories

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